
With decades of industry experience, GCS serves global clients in logistics, mining, manufacturing, and automation. Our focus is on durability, customization, and fast delivery, helping customers build efficient and reliable conveyor systems.
Whether you are upgrading a system or building a new one, GCS can help. We offer reliable, high-performance polyurethane conveyor rollers.
■ China-based Factory with Years of PU Conveyor Roller Manufacturing Experience
■ In-house Molding & Coating Capabilities for Flexible Customization
■ Over 70% of Orders from Overseas Clients – Export-Focused with Rich Experience
■ ISO Certified, Strict Quality Control, Over 99.5% Pass Rate at Shipment
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From wear resistance to noise control, our polyurethane conveyor rollers bring multiple performance benefits that help optimize your conveyor line’s reliability and efficiency.
■ Superior Wear Resistance – Up to 3x the lifespan of traditional rubber
■ Excellent Shock Absorption & Noise Reduction – Ideal for high-speed lines
■ Highly Deformation-Resistant – Suitable for frequent operation environments
■ Non-Stick Surface – Prevents material buildup and keeps conveying clean
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Whether moving heavy materials or handling delicate goods, polyurethane rollers help ensure smooth, efficient, and safe operations.
You may commonly see them used in the industry projects below:
● Logistics Conveyor Systems
● Automated Assembly Lines
● Food & Beverage Industry (Customizable FDA-grade PU available)
● Heavy-Duty Industries (e.g., Steel & Mining)
● Packaging & Warehouse Equipment
To keep your conveyor system running efficiently, don’t forget to explore our custom Conveyor Belt Cleaner solutions — the perfect match for your roller and idler setup. Explore Conveyor Belt Cleaner Solution.
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We offer flexible customization options of polyurethane conveyor rollers to match your specific application and branding needs.
● Adjustable PU Hardness – Shore A 70 to 95 available to suit different requirements
● Color Options Available – Red, orange, yellow, black, transparent, and more
● Custom Surface Designs – Grooves, threads, and coating thickness tailored on demand
● Branding Support – Logo printing and personalized packaging available
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GCS has over 30 years of experience. We run a modern facility for mass production and custom conveyor roller solutions, especially polyurethane conveyor rollers, metal rollers.
Our factory provides reliable quality with ISO-certified processes. We offer quick lead times and flexible OEM/ODM support for clients worldwide.
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At GCS, we prioritize quick dispatch straight from our factory to get your order moving as soon as possible. However, actual delivery times may vary depending on your location.
We offer a range of shipping options to suit your needs, including EXW, CIF, FOB, and more. You can also choose between full-machine packaging or disassembled body packaging. Select the shipping and packaging method that best fits your project requirements and logistics preferences.
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Our commitment to quality, innovation, and reliability has earned the trust of clients around the world. We’re proud to collaborate with industry-leading brands who share our dedication to excellence. These collaborations drive mutual growth and ensure our solutions stay at the forefront of technology and performance.
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We welcome new partners to join our global network of success. No matter if you are a distributor, OEM, or end user, we are here to support your business. Let’s build a strong, long-term partnership that drives efficiency, innovation, and growth together.
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They are ideal for high-speed, low-noise, heavy-load systems with abrasion risks.
Yes, we support OEM customization. Sample lead time is around 3–5 days.
Yes, both the thickness and hardness of the PU can be customized upon request.
For standard sizes, delivery is within 7 days. Custom orders take 10–15 days.
We use sandblasting pretreatment and industrial-grade PU adhesive. Our rollers pass 500-hour running tests with no delamination.
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What Are Polyurethane Conveyor Rollers?
Definition:
Polyurethane (PU) conveyor rollers have a layer of polyurethane on their surface. They are designed for use in material handling systems. They offer a combination of elasticity and excellent wear resistance.
Types:
■ Standard PU-coated Rollers
■ Heavy-Duty PU Rollers (Compression-Resistant)
■ Special PU Rollers (High-Temperature Resistant / Food-Grade)
Structure:
Steel core roller with a high-adhesion polyurethane coating layer
Top 5 Problems You May Face Without the Right PU Rollers
●1. PU Layer Peeling Off | Poor surface treatment on low-quality coatings leads to short lifespan
● 2. Excessive Noise During Rotation | PU hardness mismatch or improper bearing selection
●3. Surface Easily Attracts Debris | Substandard PU material lacks anti-stick properties
● 4. Roller Deformation or Misalignment | Uneven wall thickness; no dynamic balance testing
● 5. Incompatible with Application | Lack of guidance on selecting proper hardness, diameter, or coating thickness
▲ The key to professional procurement isn’t paying more — it’s choosing right.
How to Select the Right Polyurethane Roller for Your Conveyor
Soft (Shore A 70) → Quieter operation, better shock absorption
Medium (Shore A 80) → General-purpose industrial use
Hard (Shore A 90–95) → Suitable for heavy loads and high-speed lines
Provide load capacity (kg) and running speed (m/s) → Our engineers can help verify structural compatibility.
For high temperatures (>70°C), choose heat-resistant PU
For humid or chemically corrosive environments → Use a corrosion-resistant PU formula
Customize shaft diameter, keyway, end caps, and bearing models (e.g., 6002 / 6204)
Stainless steel shafts and anti-rust zinc coating are also available
PU Conveyor Roller vs. Rubber Roller – Which Is Better?
Here’s a quick comparison to help you understand the advantages and trade-offs between these two common roller types:
| Feature | Polyurethane Rollers | Rubber Rollers |
|---|---|---|
| Wear Resistance | ★★★★☆ – High abrasion resistance, longer lifespan | ★★☆☆☆ – Wears faster under continuous use |
| Load Capacity | ★★★★☆ – Excellent for high-load applications | ★★★☆☆ – Suitable for medium loads |
| Noise Reduction | ★★★☆☆ – Moderate noise dampening | ★★★★☆ – Better shock and noise absorption |
| Chemical Resistance | ★★★★★ – Resistant to oils, solvents, chemicals | ★★☆☆☆ – Poor resistance to oils and harsh chemicals |
| Maintenance | ★★★★☆ – Low maintenance, long intervals | ★★☆☆☆ – More frequent inspections and replacements |
| Initial Cost | ★★★☆☆ – Slightly higher upfront investment | ★★★★☆ – Lower cost per unit initially |
| Applications | Precision handling, packaging, food, logistics | Mining, agriculture, general materials handling |
| Lifespan | 2–3x longer than rubber rollers | Shorter life in harsh or high-speed environments |
Why Global Buyers Choose GCS for PU Rollers?
We use only industrial-grade polyurethane materials from trusted brands like DuPont and Bayer.
Each roller undergoes and passes dynamic balance testing before leaving the factory.
Equipped with dedicated polyurethane injection machines and a sandblasting treatment line, we ensure consistent quality.
Our factory supports rapid prototyping based on customer drawings, with design feedback provided within 3–5 days.
We export to 30+ countries worldwide, serving clients in logistics, machinery, and OEM automation industries.
How to Start Your Custom Order with GCS?
Provide your drawings or key specifications (dimensions, load capacity, hardness, and application scenario).
GCS engineers will assist with model selection or offer drawing suggestions.
Sample production within 3–5 days, followed by mass production upon sample approval.
Quality-checked before shipping via global express or sea freight.